Contract Manufacturing
ActionPak, Inc. is a contract manufacturer of powdered or liquid beverages and food products.
Turnkey Beverage & Food Packaging Solutions
We specialize in the processing, production, and packaging of single serve stick packs, sachets, and pouches. Operating from our newly built, modern 200,000 sq ft facility, we are equipped to handle long-run production efficiently and effectively.
At ActionPak, Inc., we provide a comprehensive turnkey manufacturing service for beverages and food products, all from a single, streamlined location. Our expert team manages every step of the process, from assisting with your product formulation, to ingredient sourcing, blending, mixing, pasteurization, filling, packaging design and final delivery logistics. Our experience ensures a seamless experience for both emerging companies and established brands.
ActionPak, Inc. is adept at the processing and packaging of food grade ingredients- We process a wide array of beverage products, accommodating various specifications such as alcoholic, non-alcoholic, organic, low-calorie, sugar-free, plant-based, vegan, or Kosher.
ActionPak adheres to strict quality and food safety standards to ensure your product is manufactured to the standard of excellence you and your customers deserve.
Whether you are looking for a manufacturing partner for your energy drink, meal replacement, nutritional, dairy or snack product, ActionPak is ready to exceed your expectation!
Adult Beverage Offering Stick Pack FormulasActionPak’s Latest Enhancements Include the Following Equipment & Systems:
1. High-Speed Form, Fill & Seal Vertical Liquid Machines
Incorporation of five high-speed machines capable of producing stick packs or sachets from 5 ml. to 5 ounces at speeds ranging from 60 to 500 products per minute. One machine offers the versatility to produce both 3-sided and 4-sided seal sachets.
2. Full Mixing Capabilities
Integration of four 500-gallon blending lines featuring medium and high shear mixers, complemented by a 1,000-gallon regenerating RO & UV water purification system. Continual testing ensures water purity, guaranteeing the highest quality standards. Powder mixing up to 2000 lbs. per batch.
3. In-line HTST Pasteurization
Installation of three high-volume 500-gallon HTST Pasteurizers equipped with heat treatment capabilities of up to 185 degrees Fahrenheit. This advancement empowers us to pasteurize all liquid products, including juice-based formulas, ensuring precise control over the kill step with appropriate hold times.
4. Automatic Stand-Up Pouch Lines
Addition of four automatic stand-up pouch lines ranging from 3 to 16 ounces, complete with an automatic straw application system for enhanced convenience and efficiency.
5. Large Format Filling and Assembly System
Introduction of a state-of-the-art system for producing 750 ml, 1 liter, and 1.75-liter stand-up pouches with handles and one-touch pour spouts. This system is tailored to manufacture cocktails, beverages, and juice products with utmost precision and convenience.
6. Alcohol-Based Products
Action-Pak Inc. now has the capability to produce alcohol-based products such as cocktails in a pouch, adult ice pops, and shots. We hold state and TTB federal approved permits for wine, malt, and spirits, ensuring compliance and quality assurance.
Frequently Asked Questions (FAQ)
General Services & Scope
What does your “turnkey” contract manufacturing service include?
ActionPak provides end-to-end production under one roof from a 200,000 sq ft facility. The turnkey service manages:
- Product formulation assistance and packaging design
- Raw ingredient sourcing
- Powder and liquid blending/mixing
- In-line thermal processing (HTST pasteurization)
- Primary and secondary filling (stick packs, sachets, stand-up pouches)
- Final delivery logistics and distribution
What product categories and dietary standards do you accommodate?
Production covers food-grade items across energy drinks, meal replacements, nutritional supplements, dairy, snack foods, juices, and both alcoholic and non-alcoholic beverages. Blending and packaging can be tailored to meet certifications and label claims including Organic, Kosher, Vegan, Plant-Based, Low-Calorie, and Sugar-Free.
Packaging Capabilities & Formats
What single-serve formats can you produce?
High-speed vertical form, fill, and seal (VFFS) lines produce single-serve stick packs and sachets ranging from 5 ml to 5 oz, with speeds ranging between 60 and 500 products per minute. Equipment supports both 3-sided and 4-sided seal configurations.
What pouch sizes and features do you offer?
Pouch filling is split into two primary formats:
- Standard Stand-Up Pouches: Four automated lines filling sizes from 3 to 16 oz, equipped with automated straw application systems.
- Large Format Pouches: Specialized lines filling 750 ml, 1 liter, and 1.75-liter stand-up pouches, complete with integrated carry handles and one-touch pour spouts (ideal for multi-serve cocktails, juices, and RTD beverages).
Processing, Blending & Food Safety
What are your liquid and powder mixing capacities?
- Liquid Blending: Four 500-gallon blending lines equipped with medium- and high-shear mixers, supported by a 1,000-gallon regenerating Reverse Osmosis (RO) and UV water purification system with continuous purity testing.
- Powder Mixing: Batch blending capacity of up to 2,000 lbs per batch.
Do you offer pasteurization for shelf-stable liquid products?
Yes. The facility operates three high-volume, 500-gallon continuous In-line High-Temperature Short-Time (HTST) pasteurizers capable of heat treatment up to 185°F. This provides precise kill-step validation and hold-time control for juices, teas, functional beverages, and other heat-sensitive liquid formulas.
Regulatory, Licensing & Adult Beverages
Can ActionPak manufacture alcohol-based products?
Yes. ActionPak holds both state licenses and federal Alcohol and Tobacco Tax and Trade Bureau (TTB) permits for wine, malt, and distilled spirits. Formats include ready-to-drink (RTD) cocktails in pouches, adult freezer pops, and single-serve shots.
What scale of production is the facility built for?
The 200,000 sq ft facility is engineered primarily for medium- to high-volume, long-run commercial production across high-speed lines, supporting both high-growth scaling brands and established national enterprises.
Expert Contract Beverage Manufacturing
Action-Pak, Inc. is committed to delivering exceptional beverage manufacturing solutions, combining cutting-edge technology with decades of industry expertise to support your brand from concept to shelf.
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